I. Case Background

Customer Requirements
A smart home manufacturer planned to develop a high-end smart door lock with the following core requirements:

1. High-Sensitivity Touch Keys: Compatible with glass/plastic panels (thickness ≤5mm), response time <50ms.
2. Strong Anti-Interference Capability: Suitable for outdoor complex environments (temperature/humidity variations, EMI).
3. Low-Power Design: Standby current ≤10μA to extend battery life.

II. Solution Design (Provided by KKPCB)

1. Core Component Selection

• Main Control Chip: WTC9314DSF Touch Key Controller
  • Advantages:
    • Supports 12-channel dense key layout (compatible with 0-9 digits + function keys).
    • Strong penetration capability (tested with 6mm tempered glass, no signal attenuation).
    • Built-in adaptive algorithm, passes EMC 4kV electrostatic test.

2. Hardware Design Highlights

• PCB Layout Optimization (KKPCB’s Key Contribution):
  • 4-layer board design with a dedicated ground layer for touch keys to reduce parasitic capacitance.
  • Equal-length key traces (tolerance ±0.5mm) to avoid signal delay discrepancies.
  • TVS diode array added for USB plug-in surge protection.
• Parameter Configuration:
  • Sensitivity adjustment: Configured via chip register CAPDAC (recommended value: 0x2F).
  • Sampling frequency: 16kHz (balancing response speed and power consumption).

3. Software Logic

• Dynamic Calibration Mechanism:
  • Automatic baseline calibration at power-on, recalibration every 8 hours to prevent environmental drift.
• Multi-Level Filtering Algorithm:
  • Hardware debounce (5ms) + software secondary verification (prevents false triggers).

III. Test Verification

Test Item	Standard	Actual Result
Key Response Speed	≤50ms	32ms
Panel Penetration	5mm glass + 2mm water film	100% Trigger Success Rate
Standby Power Consumption	≤10μA	8.5μA
High/Low-Temperature Cycle (-20~60°C)	Functional Normal	PASS

IV. KKPCB’s Technical Value-Added Benefits

1. Cost Optimization:
   • Replaced imported touch chips in the original design, reducing BOM cost by 22%.
2. Shorter Delivery Time:
   • Provided pre-validated PCB templates, cutting customer development time from 12 weeks to 6 weeks.
3. Improved Defect Rate:
   • Mass production defect rate <50ppm (industry average: 200ppm).

V. Customer Benefits

• Post-launch user feedback reported “zero false triggers”, with IP65 certification achieved.
• The solution was extended to smart access control and safe product lines, enabling a standardized design approach.

KKPCB Commitment:
For further technical support, we offer:

• Free sample applications
• Customized PCB design guidelines (including Gerber files)
• Troubleshooting manual (covering common EMI solutions)

Contact Technical Team: [email protected] | +86-177-4855-1367

Case ID: KKPCB-2023-TP09
(Note: Data anonymized under NDA.)

This case demonstrates KKPCB’s core technical expertise in smart hardware HMI design, helping clients rapidly capture the high-end market.