Smart Floor Piano Lamp Eye-Protection Solution——KKPCB Case Study on Healthy Lighting Environment Design
I. Project Background
Industry Pain Points
- Children’s Vision Risks: 60% of young piano learners experience eye strain; traditional lamps fail to cover all 88 keys
- Poor Lighting Conditions: Conventional LEDs with CRI<80 and excessive blue light peaks (measured 1.2W/m²)
- Ergonomic Issues: Fixed lighting unable to adapt to children of different heights
Client Requirements
A leading musical instrument lighting brand sought to develop a smart piano lamp with:
- Full-spectrum lighting (CRI≥95, 4000K±5% color temperature)
- Intelligent time management (practice/rest reminders)
- Safety design (anti-tip, 360° adjustable)
II. KKPCB Technical Solution
1. Optical System Design
- Full-Spectrum Light Module
- Custom 56-LED array (Patent: KKP2023-Opt07)
- 98% spectral continuity (35% improvement vs standard LEDs)
- Blue light peak controlled at 0.6W/m² (IEC62471 Exempt Group)
- Optical Diffusion Structure
- 38cm curved shade + nano-level light guide plate (89% haze)
2. Smart Control System
- Main Control PCB
- KKPCB-STM32F103 core board (EMC Class B certified)
- Dual-mode Wi-Fi/BLE (100% pairing success rate)
- Key Functions

- Focused PracticeSegmented PracticeSleep ModeAPP CommandMode Selection60-min timer + light reminder15-min interval alerts15-min gradual dimming
3. Safety Structure
- 3.2kg zinc alloy base (stable at <8° tilt)
- Aerospace-grade aluminum pole (5kg load capacity)
III. Performance Data
Parameter | Industry Standard | Our Product |
---|---|---|
Illuminance Uniformity | ≥0.6 | 0.83 |
CRI | ≥80 | 97 |
Blue Light Hazard | RG1 | RG0 |
Color Temp Stability | ±10% | ±3% |
Tilt Resistance | 5° | 8.2° |
IV. Client Benefits
Market Performance
- Sold 12,000 units within 3 months
- Ranked TOP3 in Tmall’s “Eye-Protection Piano Lamps” category (2024 Q1)
User Feedback
- 72% reduction in eye strain complaints
- 81% APP user retention rate (industry avg: 45%)
V. KKPCB Value Proposition
- Optical-Electronics-Mechanical Integration
- End-to-end solution from LED selection to PCB layout
- Rapid Production
- 30-day turnaround from design to prototype
- Cost Efficiency
- 18% lower BOM cost vs competitors
Case ID: KKPCB-HCL-2024-09
Contact: [email protected]



“KKPCB’s full-spectrum solution helped us build a technical moat in eye protection – this is true differentiated innovation.”
— Client Product Director