Shenzhen KKPCB Technology Co., Ltd. (KKPCB) is a professional PCB and PCBA manufacturer dedicated to providing one-stop electronic manufacturing solutions. Specializing in high-difficulty, small to medium batch PCB and PCBA production, we focus on delivering high-precision, high-reliability products with fast turnaround times to meet customers’ complex design and technical requirements.

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05, 258 Shenshan Rd, Longdong Community, Baolong St, Longgang Dist, Shenzhen, China

+86-177-4855-1367

Engineering Technology

Smart Floor Piano Lamp Eye-Protection Solution——KKPCB Case Study on Healthy Lighting Environment Design

I. Project Background

Industry Pain Points

  1. Children’s Vision Risks: 60% of young piano learners experience eye strain; traditional lamps fail to cover all 88 keys
  2. Poor Lighting Conditions: Conventional LEDs with CRI<80 and excessive blue light peaks (measured 1.2W/m²)
  3. Ergonomic Issues: Fixed lighting unable to adapt to children of different heights

Client Requirements
A leading musical instrument lighting brand sought to develop a smart piano lamp with:

  • Full-spectrum lighting (CRI≥95, 4000K±5% color temperature)
  • Intelligent time management (practice/rest reminders)
  • Safety design (anti-tip, 360° adjustable)

II. KKPCB Technical Solution

1. Optical System Design

  • Full-Spectrum Light Module
    • Custom 56-LED array (Patent: KKP2023-Opt07)
    • 98% spectral continuity (35% improvement vs standard LEDs)
    • Blue light peak controlled at 0.6W/m² (IEC62471 Exempt Group)
  • Optical Diffusion Structure
    • 38cm curved shade + nano-level light guide plate (89% haze)
    “The even illumination covers both sheet music and keys perfectly.”

2. Smart Control System

  • Main Control PCB
    • KKPCB-STM32F103 core board (EMC Class B certified)
    • Dual-mode Wi-Fi/BLE (100% pairing success rate)
  • Key Functions
  • Focused PracticeSegmented PracticeSleep ModeAPP CommandMode Selection60-min timer + light reminder15-min interval alerts15-min gradual dimming

3. Safety Structure

  • 3.2kg zinc alloy base (stable at <8° tilt)
  • Aerospace-grade aluminum pole (5kg load capacity)

III. Performance Data

ParameterIndustry StandardOur Product
Illuminance Uniformity≥0.60.83
CRI≥8097
Blue Light HazardRG1RG0
Color Temp Stability±10%±3%
Tilt Resistance8.2°

IV. Client Benefits

Market Performance

  • Sold 12,000 units within 3 months
  • Ranked TOP3 in Tmall’s “Eye-Protection Piano Lamps” category (2024 Q1)

User Feedback

  • 72% reduction in eye strain complaints
  • 81% APP user retention rate (industry avg: 45%)

V. KKPCB Value Proposition

  1. Optical-Electronics-Mechanical Integration
    • End-to-end solution from LED selection to PCB layout
  2. Rapid Production
    • 30-day turnaround from design to prototype
  3. Cost Efficiency
    • 18% lower BOM cost vs competitors

Case ID: KKPCB-HCL-2024-09
Contact: [email protected]

“KKPCB’s full-spectrum solution helped us build a technical moat in eye protection – this is true differentiated innovation.”
— Client Product Director

Author

Eleanor

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