1. Background Overview In the context of Industry 4.0, safety and reliability are paramount in industrial automation systems. A European client developing a leakage protection module sought a PCBA solution that ensures high precision, rapid response, and compliance with international safety standards. KKPCB was selected to provide a customized PCBA solution to meet these stringent […]
Industry Challenges in Thermal Testing
Measurement Complexity: 73% of electronic component failures originate from thermal stress (IEEE Reliability Report)
Channel Limitations: Conventional systems max out at 64 channels with 1.5°C accuracy
Data Integration: 68% testing time wasted on multi-instrument synchronization
1. Background Overview With the growing demand for smart cities and industrial automation, air quality monitoring systems have become critical in factories, laboratories, smart buildings, and underground facilities. A European client developing a gas sensor module for air quality detection required a high-precision, low-power, and stable PCBA solution with strong anti-interference capability. KKPCB was selected […]
1. Background Overview A European client specializing in industrial automation required a compact, highly reliable smart sensor capable of accurately detecting humidity, temperature, and motion in challenging environments. To meet strict industrial requirements—such as signal integrity, durability, and fast time-to-market—they collaborated with KKPCB to develop a tailored PCBA solution. 2. Application Scenario The smart sensor […]
1. Background Overview A European client in the industrial automation sector required a compact, highly accurate humidity and temperature sensor solution with stable performance under harsh environmental conditions. To meet this demand, KKPCB was entrusted with providing a reliable, cost-efficient, and fast-delivery PCBA manufacturing solution for this sensor project. 2. Application Scenario The humidity and […]
1. Background With the rapid evolution of industrial automation, AC servo motors have become critical components in motion control systems requiring precise speed and position control. One of our European customers developing a new generation of AC servo motors faced several challenges: unstable control performance, high EMI risks, complex assembly, and unpredictable lead times. They […]
1. Background As industrial automation continues to evolve, a European client sought to develop a rugged, high-performance industrial Ethernet switch capable of operating in harsh environments with excellent anti-interference capability. The client required a reliable PCBA partner to meet strict demands in product quality, electromagnetic compatibility (EMC), and delivery schedule. KKPCB was selected as the […]
Client: A Leading Global Satellite Communications Provider (Confidential)
Application: Geostationary (GEO) Ka-band User Terminal (32×32 MIMO Array)
Client: A Global Leader in Optical Networking Equipment (Confidential)Application: 100Gbps QSFP28 Transceiver Module Pre-KKPCB Challenges (2023 Client Data) Issue Field Measurement Impact Signal Integrity 3.2dB insertion loss @25GHz BER >1E-7 (vs. required 1E-12) Thermal Crosstalk 8°C hotspot near TOSA driver Laser wavelength drift (+0.05nm) EMI Susceptibility Failed FCC Part 15 Class A (3dB over limit) […]
1. Background Overview With the growing adoption of industrial automation in Europe, an increasing number of companies are seeking compact, high-performance robot control systems to optimize production flexibility and operational efficiency. A European client approached us with a demand for a next-generation industrial robot control system PCBA, aiming for smaller size, faster processing speed, enhanced […]